An integrated physics-informed digital twin and multi-objective optimization platform engineered specifically for heavy oil Cyclic Steam Stimulation (CSS) and Sucker Rod Pumping (SRP).
Superheated steam (250–320°C) is injected during CSS. As the well cools from 180°C to 50°C, viscosity explodes from 150 cP to over 12,000 cP, inducing severe flow impedance.
Extreme viscous drag exceeds the gravitational falling speed of the rod string. Downward motion stalls, causing cable slack, violent bridle rebound, and fatigue failures.
CSS steam injection and SRP artificial lift historically operate as isolated systems. THERMO-LIFT bridges subsurface heat decay with surface pump drive automation.
Ingests 15 live transducer streams. Performs automatic outlier rejection, flatline detection, and sensor drift compensation.
Simulates subsurface thermal cooling cycles, in-situ viscosity decay, wave-equation rod load, and 0–100 Well Health Score.
Optimizes CSS steam parameters alongside SRP speed (SPM, VFD Hz). Balances net oil production against SOR and power costs.
Interactive 3D what-if scenario testing and emergency response drill sandbox for field operators and reservoir engineers.
Connected to 10Hz SCADA stream on Baghewala Well BW-001. PINN models synchronized.